Extrusion as a technology continues to open new horizons for chips and snacks manufacturers. The use of potato flakes in extrusion processes allows for the creation of products with unique shapes, textures, and nutritional value. However, to achieve high-quality end products, it is crucial to select potato flakes correctly, as mistakes at this stage can lead to significant losses.
What is important to know when selecting potato flakes for chips and snacks production?
Potato varieties
Only certain potato varieties are suitable for producing flakes for chips and snacks. It is important to choose varieties with minimal sugar content, as sugar tends to caramelize and burn during frying. The reducing sugar content should not exceed 1,5%. This will help avoid undesirable changes in color and taste of the final product.
Growing region
The region where potatoes are grown also plays an important role. Different climatic conditions can affect the starch and sugar content in the tubers. For example, potatoes grown in cold regions may have lower sugar content.
Pre-order
Ordering potato flakes before the start of the harvest season is an important step for chips and snacks manufacturers. It is crucial to produce flakes from fresh potatoes. Storing potatoes in a warehouse leads to the conversion of starch into sugar. The longer the storage, the more sugar! Collaboration with Key Food Support guarantees the receipt of potato flakes exclusively from the fresh harvest.
Moisture content
The moisture content of potato flakes is another important factor. The optimal moisture level should be up to 18%. Excessive moisture leads to the formation of dense extrudates with a reduced expansion ratio, while too low moisture can lead to burning of the mixture and undesirable darkening of the final product.
Flakes size
The size of potato flakes also affects the expansion ratio. Key Food Support offers potato flakes specifically for the production of chips and snacks, with a bulk density ranging from 480 to 550 g/l.
Color
The color of chips and snacks depends on the raw material. If manufacturers strive to achieve a rich yellow color, Key Food Support offers specialized potato flakes with the addition of curcumin.
Proper selection of potato flakes is the foundation for successful chip and snack production. By placing a pre-order with us, we will ensure that you receive the perfect potato flakes for producing extruded chips and snacks. Experiment with potato flakes from Key Food Support and find your unique recipes to delight consumers with delicious and high-quality snacks.